Portable Metallurgy Solutions

On-site Materialography

On-site materialography is an essential approach for conducting material analysis without damaging the components being examined. This method is particularly valuable in industries such as power generation, aerospace, and chemical processing, where component integrity is crucial.

Key Advantages

• Non-Destructive Testing (NDT): Allows for inspection and evaluation without compromising the integrity of the workpiece.
• Portability: Struers’ lightweight and robust equipment enables convenient use in various field conditions.
• Advanced Techniques: Utilizes replica methods and electrolytic preparation to achieve high-quality results efficiently.

How to Do On-site Materialography

1. Mechanical Preparation

• Overview: Focuses on grinding, polishing, and etching in a localized area to prepare the surface for inspection with minimal damage.
• Application: Suitable for quick inspections where full component disassembly is impractical.

2. Electrolytic Preparation

• Overview: A rapid and efficient method for preparing critical surfaces, particularly useful in inspecting welds and joints.
• Benefits: Effectively reveals microstructural changes without damaging the component.

3. Replica Methods

• Overview: Allows for creating negative copies of microstructures for detailed examination under laboratory conditions.
• Capabilities: Enables assessment of grain sizes, inclusions, and weld characteristics, providing insights into material properties and performance.

Non-Destructive Testing Equipment

Features of Struers’ Portable Equipment:

• Versatile Functionality: Supports grinding, polishing, electrolytic polishing/etching, and microscopic inspection.
• Durability: Designed to withstand harsh environmental conditions while maintaining reliability.
• High-Performance Battery Packs: Offers extended operational time for fieldwork.